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Paper Drying Process Energy Consumption of Non-best Reasons Traceable Model Based on T-PLS-GRA |
Received:May 19, 2023 Revised:June 06, 2023 |
DOI:10.11981/j.issn.1000-6842.2024.01.91 |
Key Words:paper drying process;energy efficiency;non-optimal cause identification;machine learning |
Fund Project:国家自然科学基金(62303265);浙江省重点研发计划(2024C03120);浙江省基础公益研究计划(LTGN24B060001,LGN21C030001);衢州市科技计划项目(2023K230)。 |
Author Name | Affiliation | Postcode | DAI Jingbo | College of Chemical Engineering, Zhejiang University of Technology, Hangzhou, Zhejiang Province, 310014 College of Chemical and Material Engineering, Quzhou University, Quzhou, Zhejiang Province, 324000 | 324000 | CHEN Xiaobin* | College of Chemical and Material Engineering, Quzhou University, Quzhou, Zhejiang Province, 324000 | 324000 | FANG Ziyan | College of Chemical and Material Engineering, Quzhou University, Quzhou, Zhejiang Province, 324000 | 324000 | ZHENG Qifu* | College of Chemical and Material Engineering, Quzhou University, Quzhou, Zhejiang Province, 324000 | 324000 | ZHANG Yao | College of Chemical Engineering, Zhejiang University of Technology, Hangzhou, Zhejiang Province, 310014 College of Chemical and Material Engineering, Quzhou University, Quzhou, Zhejiang Province, 324000 | 324000 | ZHANG Min | College of Chemical and Material Engineering, Quzhou University, Quzhou, Zhejiang Province, 324000 | 324000 | DONG Yunyuan | College of Chemical and Material Engineering, Quzhou University, Quzhou, Zhejiang Province, 324000 | 324000 | LIAO Jianming | College of Chemical and Material Engineering, Quzhou University, Quzhou, Zhejiang Province, 324000 | 324000 |
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Abstract: |
In this study, an energy consumption non-optimal cause identification model combining T-PLS total latent structural projection and GRA grey correlation analysis in paper drying process was established. The model firstly removed the non-core characteristic variables of production data in paper drying process based on the mechanism knowledge and variance characteristics, and eliminated the outliers through the 3σ principle and box plots; then the model used the data of pre-sizing quantitatively and winding speed, and realized the classification of different production states by combining with the K-Means clustering algorithm; finally, in view of the different production states, the model compared the economic indexes calculation models established by T-PLS and PLS, and choosed energy efficiency non-optimal reason tracing model based on the T-PLS-GRA in paper drying process. The model was verified with the real-time production data of a paper mill in China, and the results showed that the model judged the industrial production state process based on the economic indexes, and the prediction accuracy rate of the non-optimal process was 77.7%, which can better track the change process of the running state of the equipment in the papermaking process. The model can trace the reasons for the non-optimal state and the frequency of occurrence of the largest contributing variable in the non-optimal production state during the whole working process, which provides a reference basis for the enterprise to improve the process and optimize the energy saving. |
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